Coconut Water Processing Filling Production Line Coconut Water Processing Filling Production Line

The aseptic filling complete line solution made for customers reduces the production cost and meets the demands of intelligent production. At the same time, it saves energy, reduces carbon emission, and meets the needs of green development. The aseptic filling line ensures the high quality of the product such as coconut water, juice beverage, flavor drinks etc.

Quantity:
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Application:

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Features:

1. Friendly HMI with easy switch for multi-languages.
2. Advanced reflection system by ceramic plate, heat-preservation system and heating system, preform can be heated evenly.
3. Unique high-pressure gas recovery system that saves more than 30% of compressed air.
4. Ionized de-duster can be equipped to improve the cleanliness of the packaging container.
6. The filling valve is designed with the tidy and safe valve body, the material quality can be fully guaranteed.
7. A high-pressure air circuit sterilization system to ensure the safe operation of high-pressure air lines.
8. A sterilization process for a variety of packaging materials to meet the needs of various products.
9. Filling methods with a variety of flow rates can achieve alternate filling speeds to meet different characteristics of beverage filling.
10. Disinfectant-immersed or in-line spray-type bottle cap sterilizer.
11. Automated process inspection, control, and data report and record systems to provide aseptic monitoring for all key aspects of the production line.
12. Complete CIP, COP, SIP, SOP cleaning systems to ensure the process safety of the filling environment.


Coconut Water In Different Packages: 

(PET Bottle / Tin Cans / Glass Bottles / Cartons)

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Specification of Coconut Juice/Water Processing Line:

Raw Material

Coconut

End Product

Coconut water, Coconut juice, Coconut milk

Capacity

500KG/H-10T/H,Customized

Package Material

Adjustable

Volume

Adjustable

Package

PET Bottle/ Tin Cans / Glass Bottles / Carton Pack


What is the process of a coconut water production line?

Coconut selection& cleaning – Break the coconut shell& collect the coconut water – Take out the coconut meat& coconut silk – Grinding pulp (coarse grinding) – Filtering – Grinding pulp (fine grinding) – Filtering – Blending – Homogenization(two times) – Degassing – UHT sterilization – Rinsing&Filling&Capping – Sterilizing – Labeling – Shrink Film Packaging


coconut water process

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1 Coconut Cleaning Machine

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2 Coconut Halving Machine

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3 Coconut Mixing Tank

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4 UHT Sterilizer

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5 Water Treatment System

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6 Bottle Blowing Machine

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7 Coconut Filling Machine

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8 Labeling Machine

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9 Code Printer

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10 Shrink Film Packing Machine


Details of PET Bottle Coconut Water Filling Machine:

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Technical Parameter:

Model

CGFR8-8-3

CGFR16-12-6

CGFR18-18-6

CGFR24-24-8

CGFR32-32-10

CGFR40-40-10

Rinsing Head No

8

16

18

24

32

40

Filling Head No

8

12

18

24

32

40

Capping Head No

3

6

6

8

10

12/10

RatedCapacity
(500ml)

2000BPH

4000BPH

7000-8000BPH

10000-12000BPH

12000-15000BPH

15000-18000BPH

Overall Size (mm)

1900*1420
*2000

2200*1600
*2300

2450*1900
*2300

2750*2180
*2400

4000*2300
*2300

4550*2650
*2300

Weight

1.5T

2.2T

3.0T

4.0T

8.0T

12.0T

Power(KW)

3.0kw

3.5kw

4.0kw

4.8kw

7.6kw

8.3Kw

Rated Voltage

380V

380V

380V

380V

380V

380V

Washing Part:

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>> It is mainly composed of a bottle head, an upper disc and a guide rail.
>> The bottle head rotates with the upper disc, and the bottle neck clamp is used to clamp the filling bottleneck, and the rail is flipped by one hundred and eighty degrees, rinsed and dripped, then flip 180°.

Filling Part:

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>> It mainly consists of water tank, filling valve, guide rail and card bottle lifting device.
>> The bottle plate is fed into the filling machine, the bottle bottle plate is filled to hold the bottle neck, rotates with the water tank, etc., and the filling valve is opened by sliding on the guide bar according to the guide rail, and the filling valve is lowered after the filling is completed.
>> Filling valve, filling valve closes by itself. The bottle is sent out of the filling machine with the bottle.

Capping Part:

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>> Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
>> All 304/316 stainless steel construction; No bottle no capping
>> Capping effect is stable and reliable ,Defective rate ≤0.2% 

Successful Cases:

Want to get more parameters?Click to contact


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Our Factory Strength:

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Machinery On-Time Delivery:

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Reliable Service:

A. Demand Analysis

  1. How to get suitable solution & budget ?

  2. How long do we need to investment back ?


B. Design Services 

  1. Workshop planning and design 

  2. Product logo & label design

  3. Bottle type design


C. Manufacturing & After-sales Service

  1. Determine the filling process

  2. Determine equipment production drawing

  3. Material process

  4. Core parts processing

  5. Final assembly

  6. Electrical selection

  7. Complete line test

  8. Ship to destination

  9. Installation and commission

  10. Training and guidance

  11. Maintenance

  12. 24-hour remote assistance

  13. Perfect spare parts service


Please reply to the following questions, do it and give your answers to us as possible as you can.

1. What kind of products will you produce? If you have water test report , please email us , if not please describe your water resource .

2. How about the bottle size,volume ,height ,neck diameter ,diameter of bottle or other please inform us of details .Pictures and design will be great

3. What is the production capacity(per hour) you want ?

4. Your power supply, for examples : 3Phases AC 380V 50Hz

5. Do you need bottle making machine ,if yes , tell us your capacity requirements kindly.

then we can offer you more detailed quotation and other information you need .

 

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