Automatic Bottle Unscrambler for Turnkey Filling Packing Line Automatic Bottle Unscrambler for Turnkey Filling Packing Line

Automatic Bottle Unscramblers effectively automate packaging production lines affording increased efficiency, savings and productivity. Savings are realized through effective use of personnel and associated costs over manual/semi-automatic unscrambler operations. RELIABLE unscramblers are designed for quick changeovers (accomplished in a few minutes) and durability resulting in less downtime. All unscramblers can be upgraded with the ability to change production lines without buying new machinery or training new personnel.

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Description

Automatic Bottle Unscramblers effectively automate packaging production lines affording increased efficiency, savings and productivity. Savings are realized through effective use of personnel and associated costs over manual/semi-automatic unscrambler operations. RELIABLE unscramblers are designed for quick changeovers (accomplished in a few minutes) and durability resulting in less downtime. All unscramblers can be upgraded with the ability to change production lines without buying new machinery or training new personnel.


Working principle

Disordered PET bottles are arranged and transported to the production line in order. According to the user's needs, different

bottle types can be changed easily and quickly. The body material is made of high-quality stainless steel 304/316, and other parts are made of non-toxic and durable materials. The main components of electrical and pneumatic systems are famous brand products. PLC programming control is used in the whole work, and the operation can be seen and touched by hand, with low failure rate and high reliability.


Working process

Bottle storage, bottle hopper, bottle handling slide, bottle outlet air duct.

PET bottles are loaded into the bottle storage hopper of the elevator by the bottle storage bin or manual assistance, lifted to the cylinder of the bottle discharging machine by the belt, driven by the bottle guide piece, then seeded by the bottle up ender, and entered into the air conveyor through the slide way.


Feature

  1. Famous Mitsubishi brand PLC and Touch-screen Control Panel, easy operate, full-automatic working

  2. Output capacity adjustable

  3. Torque limit part is designed for the main motor reducer so as to protect the machinery if malfunctions occur. 

  4. Two put-casts in one cycle ensure that every work location should be with one bottle, which enhances bottle output efficiency. 

  5. The bottles are neck locked through the air conveyor so as to avoid overturn in delivery. 

  6. Dilapidated bottles will be eliminated by a special device. 

  7. A lock detector is equipped for alarming; when locked, the machine will automatically stop. 

  8. A photoelectric switch is set for starting when there is no bottle and stopping when there are bottles. 

  9. An oil pump will readily fill up the gears, bearings and the cams 

  10. Maintenance doors and mould replacement door provided. 

  11. Machine outer tank and Revolving tank and meet the bottle part are all stainless steel AISI304. Frame part adopts high-grade carbon jointing.

  12. Adopted famous Mitsubishi, Omron electric parts

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Technical Parameters:

Model

LP-12

LP-21

Unscramble Heads

12pcs

21pcs

Rated Capacity

6000~8000pcs/H

12000~15000pcs/H

Suitable bottle diameter

40-100mm

40-100mm

Suitable bottle height

165-330mm

165-330mm


RELIABLE Various Service

Professional and focusing, attentive service, seek to perfect, with strength and packaging


1.  Wide product variety: Products include injection molding machine, blow molding machine, filling machine, water treatment system, raw fruit juicing system, beverage mixing systems, labeling machine and packaging machine. . . . We also help customers with plant construction and procurement of raw and auxiliary materials. RELIABLE  Machinery is always by your side.


2. Product technical support: RELIABLE Machinery focuses on surpassing, developing and innovating, constantly breaking through barriers, and constantly testing products strictly to ensure that we provide customers with high-quality products to meet different needs.


3. Self-operated factory: supply with direct ex-factory price, lower enterprise costs, assist purchase of outsourced products, avoid the superposition of intermediate profits, optimize raw material suppliers and one-stop procurement processes, reduce raw material costs, strictly supervise manufacture processes, ensure product quality and save cost at the same time .


4. Perfect after-sales services: professional after-sales service system, from online to offline, we have professional engineers and technologies to meet the different needs of customers. You will get not only our cooperation, but also a sense of warmth brought to you by RELIABLE Machinery.

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